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Senior PCBA Manufacturing Engineer

Summary

Salary
Competitive
Team
Manufacturing and tooling
Location
Johor Bahru - Malaysia

Description

The PCBA Senior Manufacturing Engineer provides support to the electronic design team to define manufacturing processes and equipment as well as expertise for PCBA manufacturing issues during NPI and mass production builds at the contract manufacturers. Use specialized knowledge in processing Engineering to solve problems and initiate continuous improvement projects in order to meet cost, quality, Yield, delivery and apply technical-know-how to release new Process into high volume manufacturing environment. Identify and ensure execution of successful new Process release in high volume manufacturing mode after product release.

Accountabilities

  • Lead and drive manufacturing-engineering excellence by working with various functional leads, to ensure engineering capability meets/exceeds manufacturing requirements/standard in order to deliver quality products 
  • Lead and drive process/product/equipment engineering activities in line with Dyson values and Leadership Behaviors to ensure compliance to industry standard, regulatory and product specific requirements 
  • Establish equipment strategies, lead equipment and materials evaluations 
  • Implement continuous improvement programs and process controls related to Process Engineering. 
  • Lead PCBA NPI launches and PCBA Process Qualification with high yields and balanced process
  • Solving of PCBA manufacturing issues during NPI and reducing failures at the HLA 
  • Develops, evaluates, and improves manufacturing methods. Provide expertise and solution to address PCBA quality issues 
  • Development of necessary documentation (PFMEA, Process Flow) 
  • Ensure manufacturing systems & process are fully compliance to Industry (IPC/JEDEC); Dyson Standards and always audit ready. 
  • Drive Continuous improvement to reduce cost or improve efficiency through process optimization 
  • Engage the Hardware Design process to incorporate leading edge Printed Circuit Board Assembly technologies into new products 
  • Responsible to source for special equipment / instrument to support manufacturing process during NPI projects 
  • Involve in Pre-Design for Manufacturing review & execute Post Design for Manufacturability and Assembly on Printed Circuit boards by influencing component selection, PCB layout and factory readiness including PCBA manufacturing strategies and tooling plans
  • Execute Risk Assessments, yield predictions, and factory readiness activities on Printed Circuit board assemblies to reduce cost, improve quality and decrease cycle time for new products
  • Develop and execute statistical process controls 
  • Manage key KPI include cost avoidance and first pass yield

Skills

  • Degree in Electronics or Mechanical or Chemical Engineering 
  • Strong written communication skills, especially in the area of engineering analysis 
  • Minimum 10 years’ experience as a process engineer in a PCBA manufacturing environment 
  • Sound technical knowledge and skills in complex printed circuit board assembly including wave/selective wave soldering and system assembly processes; conformal coating, paralyne coating, potting/encapsulation; epoxy gluing and auto soldering processes and equipment setup and commissioning 
  • Experience using industry PCB/A Assembly standards such as IPC/JEDEC Standards 
  • Good problem solving and statistical analysis skill 
  • Experience in DFM; DOE, FMEA, SPC, GR&R, OEE, MSA; Process Capability (Cp/Cpk) 
  • Travel to PCBA/Contract Manufacturers as required

Benefits

Dyson Malaysia monitors the market to ensure competitive salaries, bonuses and pension contributions. Beyond that, you’ll enjoy generous leave, a transport allowance and medical care and insurance. But financial benefits are just the start of a Dyson career. Rapid professional growth, leadership development and new opportunities abound, driven by regular reviews and dynamic workshops. And with a vibrant culture, the latest devices and a relaxed dress code reflecting our engineering spirit, it’s an exciting team environment geared to fuelling and realizing ambition