Senior Design Engineer - Automotive


United Kingdom


Dyson has an opportunity for a Senior Design Engineer to join the Powertrain group within in its Electric Vehicle Engineering Team based at its Hullavington HQ.


  • Deliver design solutions that Stretch the boundaries of speed, power/torque density and efficiency in electric motor systems in a number of different applications 
  • Meet target specifications such as cost, size, weight and efficiency within the planned timeline 
  • Be responsible for delivering parts, assemblies and systems from concept to proof of principle. Lead other engineering colleagues as required to support this 
  • Demonstrate system level leadership to optimise product performance and solve complex engineering problems 
  • Have the ability to understand the overall product concept and contribute significantly to the design of the product through the use of expert knowledge of the latest technologies / methods in the industry. Meet target specifications such as cost, size, weight and efficiency within the planned timeline of each project that would make a great product 
  • Be a source of design engineering expertise to advise on design, development, material, manufacturing, validation and test issues. Use that expertise to coach team members and grow skills within the group 
  • Develop 3D CAD and engineering drawings for mechanical and electrical components and assemblies along with test rigs and assembly jigs. Review and approve work completed by others 
  • Deliver designs, concepts and detailed ideas for future motor parts and layouts for associated products that meet specification requirements and that are optimised for low cost manufacturing


  • Expert knowledge of 3D computer aided design (CAD) software packages, good working knowledge of analysis of mechanical system techniques, including Finite Element analysis (Ansys, APDL) for structural, fatigue, vibration, thermal and acoustics 
  • Knowledge of rotor dynamics analysis techniques and tools 
  • Experience in broad range of bearing technologies including but not limited to rolling element 
  • Good understanding of statistics and be able to use statistics as a tool on engineering decision making 
  • Strong technical expertise with breadth and depth covering materials (including composites), particularly for high stress and fatigue, rolling element bearings rotating up to and over 100,000 rpm, thermal properties and calculation / simulation methods / tools 
  • Appreciation of other engineering disciplines such aerodynamics, thermodynamics, CFD analysis and electrical, electronics and electromagnetic systems 
  • Ability to specify system components to ensure conformance with engineering design and performance specifications.
  • DFMEA, failure analysis/problem solving capability 
  • NX CAD experience is beneficial


  • 27 days holiday plus eight statutory bank holidays 
  •  Pension scheme 
  • Performance related bonus 
  • Life assurance 
  • Sport centre 
  • Free on-site parking 
  • Subsidized café and restaurants 
  • Discounts on Dyson machines

Posted: 18 December 2018